Tape Splicer Tool

Tape Splicer Tool – different colors – same function
Designed specifically for the entire line of Carrier Tapes, including paper tapes and pocket tapes.

Works with our Splicing Shims SS-3210, SS-8000, SSR-367 and all kinds of Tape with Shim in One.

$195.00

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SMT Tape Splicer Tool – Premium U.S.-Made Splicing System for Zero-Downtime SMT Production

The Sierra Electronics SMT Tape Splicer Tool is the industry’s most precise, most durable, and most reliable splice system—engineered, machined, and assembled in the USA by Los Alamos/Sandia-grade machinists. Built from aerospace-grade alloys with micron-level alignment pins, this tool guarantees perfect, non-slip splicing for continuous SMT line operation with zero feeder jams and no splice failures.

Where Chinese import tape and splice tools routinely pop off, delaminate, misalign, or fail under feeder tension, the Sierra Electronics system produces a mechanically locked, high-strength splice designed for 24/7 manufacturing environments that cannot afford downtime.

The Sierra Electronics SMT Tape Splicer Tool is the industry’s most precise, most durable, and most reliable splice system—engineered, machined, and assembled in the USA by Los Alamos/Sandia-grade machinists. Built from aerospace-grade alloys with micron-level alignment pins, this tool guarantees perfect, non-slip splicing for continuous SMT line operation with zero feeder jams and no splice failures.

Where Chinese import tape and splice tools routinely pop off, delaminate, misalign, or fail under feeder tension, the Sierra Electronics system produces a mechanically locked, high-strength splice designed for 24/7 manufacturing environments that cannot afford downtime.

$580.00

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Product Description

The Sierra SMT Tape Splicer Tool is designed for operators who demand continuous production uptime and need to splice a new reel to a depleted reel while the pick-and-place machine is still running. Using our precision splice shims, alignment pins, and hold-down bars, operators can create a production-ready splice in under 20 seconds with perfect alignment and maximum holding power.

This is the tool trusted by aerospace, defense, medical, and automotive manufacturers that require 100% splice integrity on every run.


Step-by-Step Splicing Instructions

How to splice a new reel to a depleted reel during live SMT production
  1. Insert the Splice Shim
    1. Place a Sierra Electronics splice shim into the splicer tool.
    2. Align the shim using the precision-machined alignment pins (3.5 mm centers per ANSI/EIA-481).
    3. Ensure the shim sits flat and fully locked.

This guarantees perfect sprocket-hole alignment — something Chinese tools fail to maintain due to poor machining tolerances.

  1. Load the New Reel
    1. Pull the leader from the new SMD reel.
    2. Place the tape end on one half of the splice shim, aligning sprocket holes with the pins.
    3. Use the hold-downs to keep the tape flat and centered.

These hold-downs prevent skew, twist, and slippage during bonding.

  1. Load the Depleted Reel
    1. Take the tail end of the depleted reel already running in the machine.
    2. Place it on the other half of the shim, aligning to the pins.
    3. Confirm both tapes meet cleanly with no overlap or gap.

You now have perfect mechanical alignment.

  1. Crimp the Splice
    1. Fully close the tool until it completes its cycle.
    2. The tool will open automatically when the crimp is finished.
    3. This locks the splice shim permanently into both carrier tapes.

You now have a high-strength mechanical splice suitable for any feeder.

  1. Remove the Spliced Tape

Lift the carrier tape out of the tool.
Inspect the splice — it should be flat, fully crimped, and centered.

  1. Apply the Covertape Connector
    1. Select the correct covertape connector size (8/12/16/24 mm).
    2. Apply the connector strip across the two cover tapes.
    3. Press firmly along the entire surface.
  • This step ensures:
    • Proper peel-back
    • No snagging in the feeder
    • Smooth travel through pick-and-place
    • Long-run stability

This is precisely where Chinese splice tapes fail — their adhesives do not hold through feeder-pull force, causing the splice to pop off mid-run.


Where Imports Fail — and Sierra Electronics Excels

Chinese splice tapes and tools often:

  • Pop off under tension
  • Delaminate during peel-back
  • Misalign due to weak pins
  • Leave adhesive on feeder pucks
  • Cause mispicks and nozzle contamination
  • Force operators to stop the machine
  • Lead to damaged pick nozzles and machine downtime

These failures cost factories time, money, and production yield.


Sierra Electronics Splices Don’t Pop Off

Unlike imported splice tapes that routinely fail under feeder load, Sierra Electronics splices do NOT pop off — ever.
The mechanical shim lock and U.S.-made adhesive system give you a seamless, continuous reel and a successful splice that runs through the machine every time.

This reliability is why so many manufacturers have switched to Sierra after fighting constant failures with imported products.

Why Sierra’s Splicer Tool Is the Industry Leader

  • Made in the USA
    • Los Alamos/Sandia machinist precision
    • High-strength mechanical splice shims
    • Perfect 3.5 mm sprocket spacing alignment
    • No pop-offs, no delamination
    • Tool withstands years of heavy use
    • Zero feeder jams, zero adhesive failures
    • Seamless integration with any Feeder or P&P system

Ideal For:

  • Zero-downtime SMT lines
  • Automotive and medical manufacturing
  • Aerospace and defense electronics
  • Long production runs
  • Operators who have experienced failures with Chinese splices

Tape Splicer Tool Features

  • Precise and Secure Splicing – Creates strong, firm connections between carrier tapes, resisting separation of tapes during automated handling.
  • Compatible with Diverse Carrier Tapes – Accepts various materials and widths, making it a versatile choice for diverse electronic component packaging needs.
  • Increases Production Efficiency – Reduces downtime caused by reel changes or tape breaks, ensuring a consistent and uninterrupted work flow.
  • Easy-to-Use Design – Lightweight and ergonomically designed for easy handling, minimizing operator fatigue during extended use.
  • Enables High-Speed Assembly – Allows continuous component feeding in automated pick-and-place machines, increasing operational efficiency.
  • Strong and Long-Lasting – Built with high-quality materials for extended use in demanding production environments.
  • Consistent Splice Strength – Ensures that tapes spliced together remain securely in place, preventing errors or misfeeds in the assembly process.
  • ESD-Safe Options Available – Protects sensitive electronic components from electrostatic discharge.
  • Portable and Compact – Designed for easy storage and transport, making it ideal for on-site repair and production applications.
  • Reduces Material Waste – Allows for efficient splicing, with fewer wasted tape and components, providing cost savings.

Tape Splicer Tool FAQs

1. What is the Tape Splicer Tool used for?

The Tape Splicer Tool is designed to join carrier tapes seamlessly, ensuring uninterrupted feeding of electronic components in automated assembly lines.

2. What types of carrier tapes can this tool splice?

It is compatible with various carrier tape materials, including polystyrene, polycarbonate, and paper tapes, in multiple widths.

3. Is the Tape Splicer Tool easy to use?

Yes, it features a user-friendly design for quick and precise splicing, reducing downtime and improving efficiency in manufacturing processes.

4. Does this tool work with both heat seal and pressure-sensitive cover tapes?

Yes, the Tape Splicer Tool can be used with both types, depending on the specific splicing method and tape type required.

5. Can this tool be used in high-speed assembly lines?

Absolutely! It ensures strong and reliable splices, preventing tape breakage and misfeeds in high-speed automated pick-and-place machines.

6. Does the Tape Splicer Tool require additional adhesives or consumables?

Some models may require splicing clips or adhesive splicing tape, depending on the carrier tape type and splicing method.

7. Is this tool suitable for ESD-sensitive environments?

Yes, ESD-safe options are available to prevent electrostatic discharge, making it safe for handling sensitive electronic components.

8. How does the Tape Splicer Tool improve production efficiency?

By reducing downtime from reel changes and tape breaks, it helps maintain a continuous workflow, improving overall manufacturing productivity.

Tape Splicer Tool Videos

Splice Tape With Shim

Tape splice: splice tape with shim

LENGTH

1:31

Sierra SMD Splicing Tool

Tape splice: Sierra SMD splicing tool

LENGTH

1:52

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Details

We have manufactured a full range of high quality SMT Splicing Products for the contract and OEM manufacturing industry since 1998. Professional excellence is our game and we are committed to ongoing improvements in all aspects of the business.

Shipping

We are the only tape splicing manufacturer in the United States and our headquarter location in beautiful Santa Fe, New Mexico allows us to meet tight delivery requirements to anywhere in North America.

Return Policy

We strive to ensure customer satisfaction with every purchase. If you are not fully satisfied with your order, you may return unused products in their original packaging. Please contact our customer service team to initiate the return process.