Hidden Costs, Risk & Reliability in High-Speed SMT Lines Trust is manufactured. Not imported. SMT splice tape quality directly impacts uptime, throughput, OEE, and yield. Yet it remains one of the most underestimated failure points in modern electronics assembly. A splice is not packaging. It is a precision mechanical interface that determines whether components ever […]
The Industry Keeps Blaming the Wrong Thing When SMT splice failures occur, the explanations are almost automatic: “The operator touched the adhesive.” “The splice was slightly misaligned.” “Handling conditions weren’t perfect.” These explanations are technically incorrect and allow the real problem to remain hidden. If a splice fails due to light operator contact or minor […]
This page aims to provide actionable steps to maximize production efficiency. The True Cost of a Bad Splice Splice yield is the percentage of component reels spliced successfully on the first attempt without machine fault. A low yield drains profitability through component scrap and downtime. This guide outlines the five most effective, proven techniques to […]
This page will focus on the mechanical safety and material properties required to prevent feeder jams and machine stops. Introduction – Beyond the Splice Feeder-safe splice tape is more than just a connection point; it is a preventative maintenance tool. It refers to a specialized category of SMT splicing material engineered specifically to prevent the […]
Static-sensitive devices (SSDs) and ESD Risk in High-Reliability Manufacturing Static-sensitive devices (SSDs) are at the heart of today’s aerospace, defense, automotive, and high-reliability electronics. These ESD-sensitive components — microprocessors, memory ICs, RF modules, imaging sensors, and precision analog devices — can be damaged by electrostatic charge transfers as low as 3–30 volts, far below human […]
Surface Mount Technology (SMT) has revolutionized the electronics manufacturing industry, offering increased efficiency and reduced component sizes. This advancement has enabled manufacturers to produce smaller, more powerful electronic devices. However, maintaining high productivity and minimizing downtime remains a significant challenge in this fast-paced environment. SMT splice tape plays a crucial role in ensuring continuous production […]
In the fast-paced world of aerospace defense, precision is key. Every component must meet stringent standards, especially PCB assemblies. High-reliability splicing tools are essential in this process, ensuring the integrity of electronic circuits—this is crucial for aerospace applications. ESD-safe splice tape is another vital component. It protects static-sensitive devices during manufacturing, reducing the risk of […]
Surface Mount Technology (SMT) Surface Mount Technology (SMT) is a cornerstone of modern electronics, enabling the creation of compact and efficient devices. SMT involves mounting components directly onto the surface of printed circuit boards (PCBs), in contrast to traditional through-hole technology (THT). The advantages of SMT include reduced size and weight of electronic devices, as […]
Test Methods • Certifications • Proof of Performance A splice failure is not just a nuisance — it stops production cold. Sierra Electronics prevents that failure long before a reel reaches your SMT line. We test and certify every TapeSplice™ product to: ANSI/ESD S20.20 ASTM D903 Peel-Force ANSI/EIA-481 Geometry Precision RoHS + REACH compliance ISO-aligned […]
RoHS & REACH Compliant · ANSI/ESD S20.20 Certified · DoD-Grade Packaging Materials Electrostatic discharge (ESD) is one of the most preventable yet most damaging failure modes in advanced electronics.In aerospace, defense, medical, and satellite systems, latent ESD failures are catastrophic: Flight termination Loss of vehicle or payload Mission abort Warranty & investigation costs Safety and […]
