Because 99.9% OEE Leaves No Margin for Supply Failure

In modern electronics manufacturing, SMT lines do not fail catastrophically.
They fail quietly when a critical consumable is missing.
SMT splice tools and splice tape are among the smallest line items on a BOM, yet production can stop entirely without them.
In today’s 99.9% uptime OEE environment, even a short interruption can erase margins, absorb overhead, and put delivery commitments at risk.
Sierra Electronics eliminates that risk through local manufacturing and intentional inventory control.
Why Local Manufacturing Matters in SMT Splicing
Sierra Electronics is the only U.S. manufacturer of SMT splice tapes and splice tools.
That distinction directly enables operational reliability that import-based suppliers cannot match.
Key Advantages of Local Manufacturing
Material Supply Control: Raw materials are sourced, qualified, and consumed under direct control. Adhesives, PET films, and mechanical components are not brokered through opaque offshore chains.
Production Scheduling Control: Manufacturing occurs in-house, allowing rapid adjustment to demand spikes, distributor pull-through, and emergency replenishment.
Lot Consistency and Traceability: Controlled production eliminates lot-to-lot variation that causes unpredictable splice failures during long runs.
No Container or Port Dependency: Imported splice products rely on container availability, customs clearance, and multi-week transit windows. When inventory is gone, production waits.
Local manufacturing removes those constraints entirely.
Inventory Management Enables Same-Day Shipping
Same-day shipping is not a warehouse trick.
It is the result of manufacturing discipline.
Sierra Electronics maintains finished-goods inventory across:
- SMT splice tools
- SMT splice tape (all common widths)
- Double splice tape
- Brass splice clips and shims
This inventory exists because material supply and production are controlled domestically.
When a line is at risk, orders ship the same day, not the next container.
Why SMT Lines Go Down Without Splice Products
In a 99.9% OEE environment:
- Reel changes are frequent
- Transitions are constant
- Feeder continuity is mandatory
When splice tape or splice tools are unavailable:
- Operators are forced into manual workarounds
- Changeovers slow dramatically
- Feeders pause or misfeed
- Throughput loss compounds silently
Splice products are not optional consumables.
They are availability-critical materials.
Built for Real SMT Production Conditions
Sierra Electronics splice tools and splice tapes are engineered to tolerate:
- Normal operator handling
- Minor alignment variation within sprocket tolerance
- Continuous feeder acceleration
- Long production runtimes without degradation
If a splice system only works under perfect conditions, it does not belong on a production line.