First-Generation SMT Splice Frame Cartridge (Legacy Design)
For Early Sierra Splicing Tools With Center-Mounted Shim Tabs
Sierra Electronics continues to support customers who operate older SMT splicing equipment by manufacturing the First-Generation Splice Frame Cartridge, originally used in our early semi-automatic splicer design.
This cartridge features the center-mounted attachment tabs used in the first generation of splice shims, engineered to match the geometry of the original tool.
While today’s modern SMT lines overwhelmingly use our upgraded outside-edge splice shims and improved stapler-style splicing tools, many long-time customers still rely on the legacy version.
This first-generation frame is manufactured in limited runs specifically for those toolholders, ensuring you can continue to support older lines without interruption.
First-Generation SMT Splice Frame Cartridge (Legacy Design) Key Characteristics
Center-Mounted Shim Tab Design
The original layout placed the attachment tabs toward the center of the splice shim—standard for early-generation splicing systems. This design served well in its time but is more prone to feeder interference and drag when compared to modern outside-edge designs.
Compatible Only With First-Generation Tools
This frame is engineered exclusively for older Sierra Electronics semi-automatic splicers and similar early industry models. It will not fit or function properly in the updated stapler-style cartridge tool.
Made with U.S. Brass and Precision Dies
Although the design is legacy, the materials are not. The splice shims are still punched using Chicago Cutting Die Company tooling from high-quality American brass, ensuring consistency and performance that exceed all imported alternatives.
Why the Industry Moved Forward
Modern SMT equipment required a redesign of both the shim geometry and the tool architecture. Sierra upgraded to:
- Outside-edge attachment tabs
- Improved cutter design
- Tighter alignment tolerances
- Higher compatibility with 0201/01005 feeders
- Significantly reduced jam rates
- These improvements are standard in our current splicing platform.
Legacy Support
Although Sierra Electronics no longer manufactures the first-generation splice tool that used this cartridge, we understand many long-time customers still operate legacy systems. To maintain continuity and spare-parts availability, we continue to produce this earlier splice frame for those older tools.
First-Generation SMT Splice Frame Cartridge (Legacy Design) FAQs
1. What makes the Splicing Shims Clip Frame different from other shim packaging?
The clip frame design is a game-changer. It keeps all 500 shims neatly organized and easily accessible, so you won’t waste time searching for loose parts. It’s efficient, compact, and saves you from the hassle of dealing with scattered pieces.
2. Can I use these shims for both mechanical and electronic applications?
Absolutely. These shims are versatile, designed to work seamlessly in both mechanical and electronic assemblies. Whether you need precise alignment for machinery or components in delicate electronic devices, these shims will deliver consistent results.
3. Are the shims reusable?
While these shims are designed for durability, they are typically used once per task. However, they hold up well under pressure, so if your application allows, they can be reused a few times. Always check the shim’s condition before reusing it.
4. How easy is it to handle the clip frame?
It’s incredibly straightforward. The clip frame is designed for easy handling. Each shim is securely placed in the frame, ensuring no loose pieces. When you need a shim, simply tear it off—no mess, no fuss.
5. How precise are these shims in terms of thickness?
Precision is key. Each shim is manufactured to uniform thickness, ensuring your tasks remain accurate, whether you’re aligning machinery or performing detailed splicing work. These shims are built for professionals who demand exacting standards.
6. Can I use these shims for high-volume projects?
Absolutely! With 500 pieces per box, these shims are perfect for high-volume projects. Whether you’re working in assembly lines, electronic assembly, or any other field, you’ll have more than enough supply to keep your work moving without interruptions.