Paper vs Plastic Carrier Tape and Shim Clip Usage

Carrier Tape Materials

  • Lightweight
  • Cost-efficient
  • Common for low-mass passives
  • Higher susceptibility to deformation under tension

Plastic Carrier Tape

  • Greater rigidity
  • Improved dimensional stability
  • Preferred for high-speed and automated lines
  • Better tolerance for reinforced splice zones

Shim Clip Splice Tape Systems

Definition

Shim clip splice tapes incorporate a mechanical thickness compensator that equalizes the splice zone height with the original carrier tape.

When Shim Clips Are Necessary

  • Older feeders with limited height tolerance
  • High-speed machines sensitive to tape thickness variation
  • Plastic carrier tapes combined with reinforced splices

Operational Advantages

  • Reduced feeder jam events
  • Improved tape tracking
  • Consistent sprocket wheel engagement
  • Lower splice-related downtime

Shim Clips vs Reinforced Tape

Reinforced tape strengthens the splice. Shim clips normalize tape geometry. In demanding environments, both are used together.