Why Speed Changes Everything

At 40,000 components per hour, the splice is no longer passive.
It becomes a dynamic mechanical event.

At these speeds:

  • Feeder acceleration spikes increase
  • Tape tension fluctuates rapidly
  • Any stiffness change causes indexing errors
  • Adhesive creep becomes catastrophic

A splice that survives at 10,000 CPH can fail instantly at 40,000 CPH.

High-Speed Splice Tape Requirements

Splice tape engineered for high-speed SMT must deliver:

  • High shear strength under constant tension
  • Controlled peel force for smooth feeder advance
  • Zero adhesive squeeze-out
  • No tape stretch or elongation

“Strong” tape is not enough.
Predictable mechanical behavior is required.

Common High-Speed Failure Symptoms

  • Random mispicks after splice
  • Feeder alarms without visible damage
  • Pocket skipping at splice
  • Component rotation errors

These issues are splice-induced, not feeder defects.

Why Speed Changes Everything

Why Machine-Detectable Matters

At high speed, operators cannot react fast enough.
Machine-detectable splice tape allows:

  • Automated splice recognition
  • Predictive feeder response
  • Reduced scrap during splice transition

High-speed lines demand visibility.