Data Sheet
TSK-41097 - Tape Splicer Kit

Kit Contents

The TSK-41097 Tape Splicer Kit is a complete solution designed for precise and reliable SMD component tape splicing. The kit includes all necessary tools and accessories to perform highquality splices across common tape widths

Tools

1 × Splicing Tool

SMD Tape Connectors

8 mm – 50 pcs
12 mm – 50 pcs
16 mm – 50 pcs
24 mm – 50 pcs

SMD Tape Extenders

8 mm – 50 pcs
12 mm – 50 pcs
16 mm – 50 pcs
24 mm – 50 pcs

Panasonic Splicing Tapes (with shim)

8 mm – 50 pcs
12 mm – 50 pcs
16 mm – 50 pcs
24 mm – 50 pcs

Panasonic Splicing Tapes (without shim)

8 mm – 50 pcs
12 mm – 50 pcs
16 mm – 50 pcs
24 mm – 50 pcs

Splicing Shims

50 pcs

Flat Punched (Black Plastic)

8 mm, 12 mm, 16 mm, 24 mm – assorted

Flat Punched (Paper)

8 mm – 0.60 mm thick
8 mm – 0.95 mm thick

Applications

Designed for Panasonic feeders and compatible SMT machines.

Ensures reliable and durable joints in carrier tapes.

Reduces feeder downtime and increases production efficiency

Splicing Tool

Our TS-41097 splicing tool uses a single brass shim to splice two ends of components feeder tapes together. Tool can be used with a single shim or with any of our Panasonic tape with shims in one.

Ergonomic design specifically for SMT carrier tapes of all sizes

  • Material: Stainless steel
  • Weight: 3 pounds
  • Clamps to secure reels
  • Blue Plastic handles
  • 5.42mm guide pins for reel placement
  • Our tool is proudly made in the USA.
  • Splicing tool can be easily attached to a working station.
  • Tool has a cam adjustment to loosen or tighten the Tool.

SMD Tape Connectors

For 8mm,12mm,16mm,24mm, carrier tape

Part Number: 8MS-41097 / 12MS-41097 / 16MS-41097 / 24MS-41097

General Description

A conformable 1.0 mil polyester film coated with a very aggressive high shear rubber adhesive system. Excellent for butt splicing and roll closure of difficult to stick to surfaces in environments below 150°F.

Physical Characteristics Nominal Values Color Yellow, Red, Black
Total Thickness, mils 1
Adhesive Thickness, mils 1.75
Adhesion to Stainless Steel, OZ 100m
Tensile Strength lbs/in 24
Elongation % 100

Polyester Film - Leader Tape Extenders

Description

Hostaphan 2707 polyester film is chemically treated on one side to reduce static propensity and improve handleability. It combines high durability and balanced shrinkage for improved flatness after thermal processing.

Performance

Hostaphan 2707 is designed for markets requiring good handling and reduced static. The chemical treatment on one side is antistat.

Benefits

  • Antistatic surface assures cleanliness
  • Excellent flatness
  • Excellent handling

Typical Properties of Hostaphan 2707 Film

The Hostaphan 2707 property values below are typical measurements. Further guidance on series selection, functional behavior by end use, film processing, standard roll configuration and gauges is available through a Mitsubishi Polyester Film Sales Representative.
Property Unit of Measure Typical Value
Area Yield in2•mil/lb 19,800 ASTM D 4321
m2•mm/kg 717
Tensile Strength MD psi 30,000 ASTM D 882
kg/cm2 2,110
Yield Strength (F5) MD psi 15,000 ASTM D 882
kg/cm2 1,050
Modulus MD psi 500,000 ASTM D 882
kg/cm2 35,200
Coefficient of Friction (A/B) Kinetic 0.50
Shrinkage MD % 1.3 30 min. at 150°C
Shrinkage TD 1.3
Density g/cm3 1.395 ASTM D 1505
Total Haze* % 370 gauge 18.0 ASTM D-1003

Antistat Functionality

Property Unit of Measure Conditions Typical Value Test Standard Specification Test
Surface Resistivity ohms 5.0 X 1010 ASTM D 257 23°C @ 50% R.H.

Panasonic SMT Splice Tape with Shim, Arrow Right

8mm, 12mm, 16mm, 24mm, 32mm, 44mm, 56mm

General Description

This splice tape is used for jointing carrier tapes in the SMT process, it is made of one strip of black tape and clip, and the tape is made by our produced patent material with superior adhesion. The Splice tape shim arrow on the right allows machines to detect splices on assorted Panasonic equipment. Splice has perforation on black tape to allow small slit of black tape to cover sprocket drive holes for splice detection sensor/

PinSizeCarrer TapeQTY/Box
STSS-2260608AR7.3x40mm8mm500pcs/box
STSS-2260612AR11x40mm12mm500pcs/box
STSS-2260616AR15x40mm16mm500pcs/box
STSS-2260624AR21.5x40mm24mm250pcs/box
STSS-2260632AR28x40mm32mm250pcs/box
STSS-2260644AR40x40mm44mm250pcs/box

Technical Data

NoItemTest Data
1Peeling-off force (N/25mm) by angle of 180 degree≥15
2Retaining (H/25*25mm) time≥100
2Tensile strength at break (N/25mm)>4.0
  • Temperature: 20℃-30℃
  • Relative Humidity (RH): 45%-65%
  • Length 100″
  • Material Brass
  • Specification SAE-CA-260, CDA 260, ASTM B-19 & B-36
  • Thickness 0.0015″
  • Type Shim Width 6″
  • Weight 0.38 lb


General Description

A conformable 1.0 mil polyester film coated with a very aggressive high shear rubber adhesive system. Excellent for butt splicing and roll closure of difficult

  • Color: Black
  • Total Thickness: mils 2.75
  • Backing Thickness: mils 1
  • Adhesive Thickness: mils 1.75
  • Adhesion to Stainless Steel: OZ m 100
  • Tensile Strength: lbs. /in 24
  • Elongation % 100
  • Temperature Range: (˚F) -60 TO +265
  • Brass Shim Grade: CDA 260 Alloy
  • Hardness Rockwell Hardness: 30T 56 – 68
  • Tensile Strength: 57,000 psi – 67,000 psi
  • Elongation: 18% – 42% in 2″
  • Product Weight: 0.38 lbs.
  • Storage Store under normal conditions of 60° to 70°F (16° to 21°C) and 40 to 50%
  • Brass Shim
  • Grade CDA 260 Alloy
  • Length 100”
  • Material Brass
  • Specification SAR-CA-260, CDA 260, ASTM B-19 & B-36
  • Thickness 0.0015”
  • Type Shim Stock Roll
  • Width 6”
  • Weight 0.38 lb
  • Hardness Rockwell Hardness: 30T 56-68
  • Tensile Strength 57,000 psi- 67,000 psi
  • Elongation 18%-42% in 2”
  • Product Weight 0.38 lb

Panasonic Smart Detection Splicing Tape (Without Shim)

Product Overview

Panasonic Smart Detection Splicing Tape is designed for high-reliability splicing of carrier tapes used in SMT (Surface Mount Technology) production. The tape ensures stable feeding and accurate component placement without requiring a shim.

Key Features

  • Shimless design for easy handling and reduced process time
  • Compatible with Smart Detection systems for error-free splicing
  • Strong adhesive ensures secure tape connection
  • Reliable feeding through pick-and-place equipment
  • Suitable for high-speed SMT assembly lines


Product Specifications

PropertySpecification
TypeSplicing Tape (Smart Detection, Shimless)
Available Tape Widths8mm, 12mm, 16mm, 24mm
MaterialHigh-strength polyester adhesive tape
ColorYellow (standard)
Adhesive Strength≥ 20 N/25mm
Peel Strength≥ 1.2 kgf
Temperature Resistance-10°C to 60°C
Storage Life24 months (in original packaging, controlled environment)

Packaging Information

  • Quantity per Roll: 500 pcs / roll (standard)
  • Packaging: Moisture-protected sealed bags
  • Labeling: Lot number, size, and quantity indicated


Storage Recommendations

  • Store in original packaging until use
  • Keep in a climate-controlled environment (23 ± 5°C, RH 50 ± 10%)
  • Avoid direct sunlight and excessive humidity


Applications

  • SMT carrier tape splicing for Panasonic and compatible feeders
  • High-speed automated production lines
  • Applications requiring Smart Detection capability without the use of a shim

Splicing Shims

  • Brass Shim
  • Grade CDA 260 Alloy
  • Length 100”
  • Material Brass
  • Specification SAR-CA-260, CDA 260, ASTM B-19 & B-36
  • Thickness 0.0015”
  • Type Shim Stock Roll
  • Width 6”
  • Weight 0.38 lb
  • Hardness Rockwell Hardness: 30T 56-68
  • Tensile Strength 57,000 psi- 67,000 psi
  • Elongation 18%-42% in 2”
  • Product Weight 0.38 lb

Flat Punched FPCT
(Conductive Black Polystyrene)

Product Description

Flat punched leader material designed for use in component tape loading. Manufactured from conductive black polystyrene, this product ensures ESD-safe handling and transport of components.

  • Style: Flat punched
  • Material: Conductive polystyrene (black)
  • Features: No pockets – only drive holes (sprocket holes)
  • Use: Typically applied as leader tape with conversion tape

Technical Specifications

Property Value / Description
Material Conductive Polystyrene (Black)
Thickness 0.25 – 0.35 mm (typical)
Widths Available 8 mm, 12 mm, 16 mm, 24mm, 32mm, 44mm, 56mm
Surface Resistivity < 1.0 × 10⁵ Ω/sq (conductive range)
Color Black
Punch Style Flat punched with sprocket holes only
Sprocket Hole Diameter 1.5 ± 0.05 mm
Pitch (Center-to-Center Holes) 4.0 mm standard (per EIA-481)
Tensile Strength ≥ 20 MPa
Temperature Range -20 °C to +60 °C
Compliance EIA-481 standard for carrier tape drive holes

Key Features

  • Conductive material protects against ESD damage.
  • Flat punched: No component pockets – only drive holes.
  • Compatible with automated equipment per EIA-481 standard.
  • Consistent thickness and strength for reliable feeding.

Applications

  • Use as leader tape in SMD packaging.
  • Suitable for automated pick-and-place machines.
  • Provides static-safe, durable support for splicing or feeding.

The following table outlines the typical values for conductive black polystyrene product(s) produced at Sierra Electronics Inc

Property Typical Value Unit Test Method
Physical: Specific Gravity 1.09 g/cm3 ISO 1183
Tensile: Tensile Strength @ Yield 24 MPa ISO 527
Tensile Elongation @ Break 16 % ISO 527
Flexural Modulus 2172 MPa ISO 178
Impact: Notched Izod 4 J/m ISO 840
Thermal: Heat Distortion 75 °C ISO 75
Electrical: Volume Resistivity 107 Ohm/cm IEC 60093
Surface Resistivity <105 Ohm/sq IEC 60093

Flat Punched Paper

Product Description

The White Paper Flat Leader Tape is manufactured with precision-punched sprocket holes (drive holes) and pre-applied cover tape. This design provides an efficient and reliable leader for carrier tape splicing and ensures smooth feeding into automated pick-and-place systems.

Features

  • Flat design – no component pockets.
  • Standard sprocket/drive holes punched to EIA-481 specifications.
  • Pre-applied cover tape for quick, reliable splicing.
  • Compatible with all standard tape widths.
  • Provides smooth feeding in SMT automation equipment.
  • Strong adhesive bonding for secure attachment to carrier tapes.

 

Technical Specifications

PropertySpecification
Base MaterialWhite Paper
Tape TypeFlat Leader with Sprocket Holes & Cover Tape
Available Widths8mm
Hole TypeSprocket / Drive Holes (EIA-481 standard)
Cover Tape TypePressure-sensitive adhesive cover tape
Adhesion StrengthHigh peel strength for secure splicing
Temperature Resistance0°C – 60°C (storage/operation)
Shelf Life24 months (when stored properly)

Applications

  • Used as leader tape for SMT carrier reels.
  • Provides accurate indexing via sprocket holes.
  • Ensures smooth feeding in pick-and-place machines.
  • Ideal for tape splicing and reel preparation

Sierra Electronics do not use the following materials during manufacturing of any of their products.

  • Lead (Pb)
  • Mercury (Hg)
  • Cadmium (Cd)
  • Hexavalent Chromium
  • Polybrominated Biphenyls (PBB)
  • Polybrominated Diphenyl Ethers (PBDE)


Sierra Electronics has implemented a RoHS Compliant, Lead-Free (Pb-free) program in response to concerns about the environmental impact of Lead (Pb) and other hazardous substances used in the manufacturing of electronic components and assemblies.

Sierra Electronics manufactures all their products in the USA.