Premium SMT Splice Tape • Leader Tape Extenders • U.S.-Made Adhesives • Industry Partnerships With 3M, Nitto, Saint-Gobain, and More
Modern surface-mount manufacturing runs at blistering speeds. Feeder tension, carrier-tape friction, component miniaturization, and reel changes all create pressure points where inferior splice tape fails. That’s exactly why Sierra Electronics has spent more than four decades building proprietary adhesive systems for splice tapes and Leader Tape Extenders that outperform the cheap imports flooding the market.
This article dives deep into the materials science, adhesion mechanics, and industry partnerships behind Sierra’s SMT splice ecosystem—engineered, tested, and manufactured in the United States.
Since the early 1980s, Sierra Electronics has collaborated with the top adhesive and film manufacturers in the world, including:
These partnerships weren’t casual. Over decades, we co-developed adhesive constructions specifically built for:
Sierra Electronics remains one of the very few companies with adhesive systems engineered specifically for SMT splicing—not repurposed general-use tapes.
This is the single biggest difference between Sierra and import tapes.
When a splice fails, the cost is never “just a splice.”
It becomes:
And when working with sensitive components like 0201, 01005, wafer-level packages (WLP), ultra-thin MLCCs, and micro-SMD, the risk multiplies.
Sierra’s adhesive research focuses on four critical properties that eliminate these failures:
2.1. Shear Strength
The splice must withstand continuous feeder tension. Our U.S.-engineered adhesives consistently test 20–40% stronger than common Chinese imports.
2.2. Peel Adhesion
A clean, strong bond to PET or paper carrier tape is essential. Sierra’s coatings deliver 35–50% higher peel strength depending on carrier type.
2.3. Temperature Stability
Feeder housings warm up during operation. Cheap adhesives soften, creep, or delaminate. Sierra’s adhesives retain bond integrity under elevated temperatures.
2.4. Zero-Residue Performance
Residue inside a feeder = mispicks, feed errors, and catastrophic jam cycles. Sierra’s release films and PSA systems are tuned for clean breakaway and zero transfer.
Based on internal testing and adhesive data from 3M, Nitto, and Saint-Gobain, import splice tapes typically suffer from:
Sierra’s U.S.-made materials are engineered for tight tolerances, clean cuts, and consistent adhesion, batch after batch.
4.1. Custom Formulations for SMT Splicing
Not all adhesives interact with PET/paper substrates the same. Sierra’s materials are calibrated for:
4.2. Industry-Leading Holding Power
Our splice tapes maintain adhesion even under the worst-case feeder tensions. This dramatically improves:
4.3. Precision Die-Cutting for Perfect Alignment
Every splice tape is produced on die-cutting systems tuned to:
4.4. Made in the USA With Full Lot Traceability
Every roll shipped includes:
You’ll never see this level of control from importers selling relabeled tapes.
Based on Sierra customer data from automotive, aerospace, telecom, and consumer electronics:
These aren’t theoretical numbers—they’re from real SMT lines using Sierra’s tapes.
Our adhesives power the performance of all major Sierra products:
6.1. SMT Double Splice Tapes (8mm–44mm)
Premium PET films + precision die-cuts + high-shear adhesive.
6.2. Two-Ply Covertape Extenders
36″ and 48″ high-strength extenders with ultra-stable top films.
6.3. Leader Tape Extenders
Designed for long feeder runs without slip, shift, or tension failure.
6.4. Splice Clips, Shims, & Tools
Fully compatible with Fuji, Panasonic, Juki, ASM, Mycronic, Siemens, Universal, Samsung, and Yamaha feeders.
The SMT industry is pushing toward:
As tolerances shrink, adhesive performance becomes the determining factor in preventing feeder disruptions.
Sierra’s ongoing R&D ensures our adhesives stay ahead of:
Sierra Electronics is the only U.S. manufacturer producing the full ecosystem of:
All produced in Santa Fe, New Mexico, and shipped the same day you order.
No importer can match that.
The difference between stable, uninterrupted SMT production and costly feeder jams often comes down to one thing:
the quality of the adhesive at the splice point.
With over 30 years of collaboration with industry leaders like 3M, Saint-Gobain, Nitto, and Can-Do National Tapes, Sierra Electronics continues to deliver the strongest, most reliable, and most consistent SMT splice tapes made in the USA.
Our adhesives are engineered, tested, and proven-not guessed, copied, or imported.
Founder of Sierra Electronics, has dedicated his career to advancing SMT tape splicing solutions. With decades of expertise and a passion for innovation, he built the company on reliability, precision, and customer trust.
